NO.

COMPANY

INDUSTRY

YEAR

DURATION

ACHIEVEMENTS

1.

Japanese

Textile

1997

6 months

25% increase in productivity.

2.

USA

Computer

1998

3 months

Yield improvement from 99.0% to 99.8%.

3.

USA

Electronics (Earphone)

1999

6 months

30% increase in productivity.

4.

French

Rubber gloves

2000

8 months

OEE improvement from 48% to 72%.

5.

Taiwanese

Electronics               (Alarm system)

2004

6 months

Doubled output (using Lean approach)

6.

Japanese

Semiconductor

2005

6 months

Productivity improvement by 30%.

7.

German

Automotive                (Steering gear)

2007

6 months

Cycle time reduction 50%.

8.

Local

Electrical               (Welding equipment)

2007

12 months

1.  Lead time reduced to 10 days from 90 days.

2.  Productivity increase by 41%.

3.  Established Kanban.

9.

China

Electrical                         (Welding equipment)

2008

3 months

(Full time)

1.  One piece flow layout.

2.  20 units / day output increase to 60 pcs./day.

10.

Local

Food

2008

6 months

Productivity improvement by 40%.

11.

Japanese

Air-cond

2010

12 months

1.     Reduction of lead time

2.     Productivity improvement

12.

Japanese

Air-cond

2011

12 months

Operational Excellence – Zero Defect Program

13.

Japanese

Air-cond

2011

12 months

Lean Product development 

1.     Reduce PD time

2.     Improve quality

3.     Cost reduction